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Denim Washing Innovations Reducing Water by 80%

Denim Washing Innovations Reducing Water by 80%

August 28, 2026 Admin Sourcing United

Laser technology and ozone washing are revolutionising denim finishing. We explore which Dhaka factories are leading the charge.

The denim industry has historically been one of the most water-intensive segments of apparel manufacturing. A single pair of jeans can consume up to 10,000 litres of water in the finishing process — but new technologies are changing this dramatically.

Wet Processes Available at BSU Partner Factories

  • Enzyme Stone Wash
  • Heavy Garment Wash
  • Ozone Wash (up to 70% water saving)
  • Tie Dye
  • Acid Wash
  • Bleach with Tint / Dirty Wash

Dry Processes

  • Hand Brush & Whiskers
  • Laser Distressing (80% less water)
  • 3D Crinkle & Scraping
  • PP Spray
  • Broken Edge & Destroy with Zigzag Stitch

BSU's denim sourcing team can help you select the right factory and finishing process for your sustainability targets and aesthetic requirements.

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